188
84.4k

100+ Manufacturing Processes Solved MCQs

These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .

Chapters

Chapter: Milling Machines
51.

The use of coatings on milling cutters will increase the ____ of the tool.

A. Surface hardness
B. Corrosion resistance
C. Surface finish
D. Melting point
Answer» D. Melting point
52.

Following coating(s) is (are) for milling cutters

A. Titanium nitride (TiN)
B. Titanium Carbonitride (TiCN)
C. Aluminium Titanium Nitride (AlTiN)
D. All of the above
Answer» B. Titanium Carbonitride (TiCN)
53.

Gang milling refers to the use of two or more milling cutters mounted on the ____ arbor in a ____ milling set up.

A. Same, vertical
B. Same, horizontal
C. Different, vertical
D. Different, horizontal
Answer» A. Same, vertical
54.

Following is (are) the type(s) of vertical mill

A. Bed mill
B. Turret mill
C. Both (A) and (B)
D. None of the above
Answer» D. None of the above
55.

A turret mill has a ____ spindle and the table is moved ____ to the spindle axis to accomplish cutting.

A. Stationary, perpendicular
B. Moving, parallel
C. Stationary, both perpendicular and parallel
D. Moving, perpendicular
Answer» C. Stationary, both perpendicular and parallel
56.

In the bed mill, the table moves ____ to the spindle’s axis

A. Only parallel
B. Only perpendicular
C. Both perpendicular and parallel
D. Inclined
Answer» B. Only perpendicular
57.

Following milling machine is used to cut gears

A. Horizontal milling machine
B. Vertical milling machine
C. Both (A) and (B)
D. None of the above
Answer» A. Horizontal milling machine
58.

Following type of gear(s) can be cut on milling machine

A. Worm
B. Spiral bevel
C. Spur
D. All of the above
Answer» D. All of the above
59.

Jig borer are

A. Built to bore holes
B. Very light slot or face milling
C. Typically bed mills with a long spindle throw
D. All of the above
Answer» D. All of the above
60.

Most CNC milling machines are

A. Computer controlled vertical mills
B. Used in diesinking
C. Used in engraving applications
D. All of the above
Answer» D. All of the above
61.

Pocket milling is extensively used in

A. Aerospace industry
B. Shipyard industry
C. Both (A) and (B)
D. Agriculture industry
Answer» C. Both (A) and (B)
62.

In end mill cutter, flutes of the milling bit are

A. Deep helical grooves running up the cutter
B. Sharp blade along the edge
C. Holes
D. None of the above
Answer» A. Deep helical grooves running up the cutter
63.

In end mill cutter, chips are pulled up the

A. Flute
B. Tooth
C. Tip
D. Shank
Answer» A. Flute
64.

End mills have cutting teeth

A. At one end
B. On the sides
C. Both (A) and (B)
D. None of the above
Answer» C. Both (A) and (B)
Chapter: Planers, Shapers and Slotters
65.

Reciprocation of the cutting tool in shaping machines is accomplished by.

A. Rack pinion mechanism
B. Crank and connecting rod mechanism
C. Cam and cam follower mechanism
D. Oscillating lever mechanism
Answer» A. Rack pinion mechanism
66.

Internal keyway in gears can be cut in

A. Shaping machine
B. Planning machine
C. Slotting machine
D. None of the above
Answer» C. Slotting machine
67.

The job reciprocates in

A. Shaping machine
B. Planning machine
C. slotting machine
D. All of the above
Answer» D. All of the above
68.

The T-slots in the table of planning machines are cut in.

A. Shaping machine
B. Planning machine
C. Slotting machine
D. None of these
Answer» D. None of these
69.

Flat surface can be produced in

A. Shaping machine only
B. Planning machine only
C. Slotting machine only
D. All of the above
Answer» D. All of the above
70.

Large number of cutting tools can be simultaneously used in.

A. Shaping machine
B. Planning machine
C. Slotting machine
D. None of these
Answer» D. None of these
71.

Heavy cuts can be given during machining in

A. Shaping machine
B. Planning machine
C. Slotting machine
D. None of these
Answer» C. Slotting machine
72.

Slotting machines are used to cut internal gear teeth for

A. Batch production
B. Lot production
C. Mass production
D. None of these
Answer» C. Mass production
73.

The work-table can rotate in

A. Shaping machine
B. Planning machine
C. Slotting machine
D. None of these
Answer» C. Slotting machine
74.

Length of the stroke can be varied in

A. Shaping machine
B. Planning machine
C. Slotting machine
D. All of these
Answer» D. All of these
Chapter: Sawing and Broaching Machines
75.

What is broaching?

A. A machining process used for increasing the size of the existing hole
B. A machining process used for grinding hardened steel
C. A machining process used for making intricate holes accurately
D. A machining process for removal of a layer of material of desired width and depth
Answer» D. A machining process for removal of a layer of material of desired width and depth
76.

What is the main advantage of broaching over shaping process?

A. Use of single point cutting tool which are inexpensive and can be grounded to any shape
B. Thin or fragile jobs can be conveniently machined because of lower cutting forces
C. Surfaces with obstruction can also be machined
D. Removal of the whole material in one stroke
Answer» D. Removal of the whole material in one stroke
77.

For which of the following operations, broaching can be used?

A. Threading
B. Grinding
C. Spline cutting
D. Increasing the size of the existing hole for a certain length
Answer» C. Spline cutting
78.

Why push type broaches are made shorter in length?

A. To reduce machining time
B. To increase the efficiency
C. For easy handling of the tool
D. To avoid buckling
Answer» D. To avoid buckling
79.

Why chip breakers are provided on the broach?

A. To reduce machining time.
B. To increase the cutting force by breaking the chips
C. To reduce the friction between tool surface and the workpiece by breaking the chips
D. To break up the wide curling chips
Answer» D. To break up the wide curling chips
80.

Why neck section provided in the pull type broaches are made shorter in diameter?

A. To provide better surface finish
B. To remove chips easily
C. To allow failure in case of overloading
D. For holding purpose
Answer» C. To allow failure in case of overloading
81.

In broaching, generally the broach remains fixed and the workpiece travels providing cutting velocity.

A. True
B. False
C. none
D. all
Answer» B. False
82.

How many types of broaches are there?

A. 3
B. 5
C. 8
D. 9
Answer» D. 9
83.

Which of the following broaches are re-sharpened by grinding at rake faces?

A. Form relieved type
B. Modular type
C. Profile sharpened type
D. Sectional type
Answer» A. Form relieved type
84.

Which of the following type of broaches are sharpened or re-sharpened by grinding at the flank surfaces?

A. Profile sharpened type
B. Sectional type
C. Segmented type
D. Ordinary cut type
Answer» A. Profile sharpened type
Chapter: Grinding Machines and Abrasives
85.

Following is an abrasive cutting

A. Milling
B. Grinding
C. Laser beam machining
D. All of the above
Answer» B. Grinding
86.

Grinding is best suited to the machining of

A. Soft material
B. Very hard material
C. Both (A) and (B)
D. None of the above
Answer» B. Very hard material
87.

Following process (es) is (are) subset(s) of grinding

A. Honing
B. Lapping
C. Sanding
D. All of the above
Answer» D. All of the above
88.

The work holding device in surface grinding is known as

A. Chuck
B. Mandrel
C. Tool post
D. None of the above
Answer» A. Chuck
89.

Grinding is commonly used on

A. Aluminium
B. Brass
C. Plastic
D. Cast Iron
Answer» D. Cast Iron
90.

Which of the following material(s) tend to clog the cutting wheel

A. Aluminium
B. Brass
C. Plastic
D. All of the above
Answer» D. All of the above
91.

Following is (are) the type of cylindrical grinding

A. Outside diameter grinding
B. Plunge grinding
C. Centerless grinding
D. All of the above
Answer» D. All of the above
92.

In cylindrical grinder, how many centers hold the workpiece?

A. One
B. Two
C. Three
D. Four
Answer» B. Two
93.

Most cylindrical grinding machines include a ___ to allow the forming of tapered piece.

A. Grinding dog
B. Swivel
C. Center driver
D. None of the above
Answer» B. Swivel
94.

In cylindrical grinding, the abrasive wheel and the workpiece are

A. Rotated by separate motors and at different speeds.
B. Rotated by separate motors and at same speed.
C. Rotated by single motor and at same speed.
D. Any of the above
Answer» A. Rotated by separate motors and at different speeds.
95.

In which of the grinding methods, rate of material removal is high?

A. Surface grinding
B. Cylindrical grinding
C. Creep feed grinding
D. All of the above
Answer» C. Creep feed grinding
96.

In which of the following grinding methods, grinding wheel never need dressing

A. High efficiency deep grinding
B. Continuous dress creep feed grinding
C. Surface grinding
D. All of the above
Answer» A. High efficiency deep grinding
97.

In centerless grinding, workpiece is supported by

A. Centers
B. Chuck
C. Work rest
D. All of the above
Answer» C. Work rest
98.

Following is a type of centerless grinding

A. Through feed grinding
B. In feed grinding
C. Internal centerless grinding
D. All of the above
Answer» D. All of the above
99.

In electrochemical grinding, grinding wheel is

A. Positively charged
B. Negatively charged
C. Grounded
D. Any of the above
Answer» B. Negatively charged
100.

In electrochemical grinding, the pieces from the workpiece

A. Are dissolved into the conductive fluid
B. Melts and vaporizes
C. Flushed out
D. None of the above
Answer» A. Are dissolved into the conductive fluid

Done Studing? Take A Test.

Great job completing your study session! Now it's time to put your knowledge to the test. Challenge yourself, see how much you've learned, and identify areas for improvement. Don’t worry, this is all part of the journey to mastery. Ready for the next step? Take a quiz to solidify what you've just studied.