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770+ Production Engineering Solved MCQs

These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .

1.

Cast iron gears are used where

A. Stresses on gear are not high
B. Size of the gear is large
C. High order of accuracy is not desired
D. All of the above
E. None of the above
Answer» D. All of the above
2.

While machining which of the following improves surface finish?

A. Parting off
B. Increased cutting speed
C. Increased depth of cut
D. Formation of built-up edge
E. Increased feed rate
Answer» B. Increased cutting speed
3.

Optical flats are made of

A. Quartz
B. Steel
C. Plastic
D. Brass
E. Bakelite
Answer» A. Quartz
4.

Dry blast cleaning involves

A. Blasting the surface with abrasive material
B. Blasting the surface with air only
C. Blasting the surface with sand
D. Blasting the surface with oil
E. None of the above
Answer» D. Blasting the surface with oil
5.

A right hand tool on lathe machine will cut efficiently while cutting

A. In either direction
B. Grooved jobs
C. From right to left
D. Taper
E. From left to right
Answer» C. From right to left
6.

Ceramic tool inserts are fixed to the tool holder by

A. Casting
B. Soldering
C. Resistance welding
D. Brazing
E. adhesives
Answer» D. Brazing
7.

The pouring of molten metal during casting should be stopped when

A. Molten metal rises in the riser
B. Molten metal is exhausted
C. Molten is full
D. Molten metal is seen through the riser
E. Molten metal flows out of the riser
Answer» A. Molten metal rises in the riser
8.

In shearing operation on a power press, total cutting force depends on

A. sharpness of cutting edge
B. clearance between die and punch
C. angle of shear on die and punch
D. All of the above
E. Parting off
Answer» D. All of the above
9.

Which strength is the major consideration, which of the following process should be favoured

A. Forging
B. Sand casting
C. Die casting
D. Hot rolling
E. Any of the above
Answer» A. Forging
10.

While cutting double start threads of pitch 2 mm on a lathe, the cutting tool will advance by

B. 4 mm/revolution
C. 2 mm/revolution
D. 1 mm/revolution
E. 8 mm/revolution
Answer» B. 4 mm/revolution
11.

In ultrasonic welding the frequency range is generally

A. 80,000 - 800,000 cps
B. 100 - 4000 cps
C. 20,000 - 80,000 cps
D. 800,000 - 5000,000 cps
E. 4000 - 20,000 cps
Answer» E. 4000 - 20,000 cps
12.

In which of the following process the electrode is not consumed?

A. TIG welding
B. Gas welding
C. DC arc welding
D. Plasma welding
E. Laser welding
Answer» A. TIG welding
13.

Which of the following is a clearance fit?

A. Press fit
B. Force fit
C. Push fit
D. Sliding fit
E. Driving fit
Answer» D. Sliding fit
14.

Which hardening process is free from scale formation?

A. Flame hardening
B. Nitriding
C. Cyaniding
D. Induction hardening
E. Parting off
Answer» D. Induction hardening
15.

Miter gears are

A. Gears of different modules
B. Spur gears of equal diameter and pitch
C. Helical gears of same module
D. Right angled bevel gears having the same number of teeth
E. None of above
Answer» D. Right angled bevel gears having the same number of teeth
16.

In gas welding using oxygen and acetylene cylinders the pressure of gas is more in

B. Aetylene cylinders
C. Equal in both cylinders
D. Oxygen cylinder
E. 400 - 440 V
Answer» D. Oxygen cylinder
17.

Some substances generate voltage when they are subjected to mechanical forces or stresses along specific planes. Such subtances are known as

A. Photo-electric
B. Megneto-electric
C. Thermo-electric
D. Piezo-electric
E. Radio-active
Answer» D. Piezo-electric
18.

Ball bearing races are

A. Lapped
B. Ground
C. Nickel plated
D. Buffed
E. Turned
Answer» A. Lapped
19.

In centreless grinding the regulating wheel is inclined at an angle

A. 12 - 24?
B. 9-15?
C. 1 - 8?
D. 15 - 18?
E. 25 - 35?
Answer» C. 1 - 8?
20.

Which of the following operation is not involved in heat treatment of steels

A. Tumbling
B. Cyniding
C. Annealing
D. Normalizing
E. Strain drawing
Answer» A. Tumbling
21.

The surface roughness on a drawing is represented by

A. Circle
B. Triangle
C. Zig-zag lines
D. Square
E. Curve
Answer» B. Triangle
22.

A rack is a gear of

A. Infinite pitch
B. Infinite number of teeth
C. Infinite diameter
D. Infinite clearance
E. Infinite module
Answer» C. Infinite diameter
23.

The shears used for making circular cuts are known as

A. Curved shears
B. Straight shears
C. Any of (A) or (B)
E. Parting off
Answer» A. Curved shears
24.

For the measurement of temperature the transduction method could be

A. Capacitive
B. Inductive
C. Electron tube
D. Piezo-electric
E. Resistance
Answer» E. Resistance
25.

Cores are used

A. To make castings sound
B. To strengthen mould
C. To get cavity or recess in a casting
D. To get smooth surface on castings
E. In symmetrical casting only
Answer» C. To get cavity or recess in a casting
26.

Which of the following process will be preferred for joining thin foils?

A. Thermit welding
B. Gas welding
C. MIG welding
D. DC arc welding
E. Plasma arc welding
Answer» E. Plasma arc welding
27.

Resistance wire strain gauge works on the principle

A. That conductivity is directly proportional to load on member
B. Due to elongation length increases and diameter reduces, thereby resistance changes
C. That resistance chanes in proportion to strain on material
D. That resistance of wire changes with load
E. That the resistance of a wire is directly proportional to diameter and inversely proportional to length
Answer» B. Due to elongation length increases and diameter reduces, thereby resistance changes
28.

If the correctness of profile of a thread is to be checked which instrument would you choose?

A. Screw pitch gauge
B. Telescopic gauge
C. Optical projector
D. Sine bar
E. Bench micrometer
Answer» C. Optical projector
29.

Which is the first element of the tool signature?

A. Side relief angle
B. Side rake angle
C. Parting off
D. Back rake angle
E. Nose radius
Answer» D. Back rake angle
30.

The surface finish obtainable in abrasive jet machining is of the order of

A. 0.5 to 1.2
B. 20 to 50
C. 12 to 20
D. 2 to 5
E. 50 to 100
Answer» A. 0.5 to 1.2
31.

Beak horn stake (Bick Iron) is used to

B. Make circular folded seams
C. Parting off
D. Bend sheet metal into cylindrical/conical shapes
E. Make straight and shorp bends
Answer» D. Bend sheet metal into cylindrical/conical shapes
32.

Paper cutting knives steel contains carbon percentage

A. 0.2 to 0.4%
B. Below 0.2%
C. 1.3 to 1.5%
D. 0.8 to 1%
E. 0.4 to 0.7%
Answer» C. 1.3 to 1.5%
33.

In broaching operation the accuracy that can be obtained is of the order of

A. 100 micron
B. 1 micron
C. 0.1 micron
D. 1000 micron
E. 10 micron
Answer» B. 1 micron
34.

Steam condenser tubes are generally made of

A. Brass
B. Bronze
C. Bell metal
D. Admiralty alloy
E. Babbit metal
Answer» D. Admiralty alloy
35.

The decibel is

A. Unit of noise level
B. A logarithmic ratio between a measured quantity and a reference quantity
C. Quantity of noise per unit area
D. A logarithmic ratio between a measured quantity and 100
E. None of the above
Answer» B. A logarithmic ratio between a measured quantity and a reference quantity
36.

In a cupola the raw material is

A. Steel ingots
B. Pig iron and iron scrap
C. Steel billets
D. Iron ore
E. Cast steel
Answer» B. Pig iron and iron scrap
37.

Principal materials used in soldering are

A. Tin and lead
B. Copper and tin
C. Zinc and copper
D. Copper and lead
E. None of the above
Answer» A. Tin and lead
38.

A 30 mm diameter is being machined when the chuck is revolving at 100 rpm. The cutting speed is nearly

A. 50 metres per minute
B. 40 metres per minute
C. 30 metres per minute
D. 60 metres per minute
E. 70 metres per minute
Answer» D. 60 metres per minute
39.

Out of the following materials which one is expected to have highest melting point?

A. Lead
B. Tungsten
C. Palladium
D. Silver
E. Gold
Answer» B. Tungsten
40.

Which of the following is not used for orthogonal cutting?

A. Drills
B. Slotting cutter
C. Parting off
D. Sawing
E. Broaching
Answer» A. Drills
41.

Vacuum is the medium of machining in cases of

A. Ultrasonic machining
B. Laser beam machining
C. Plasma arc machining
D. Electro discharge machining
E. Electron beam machining
Answer» E. Electron beam machining
42.

A job made by forging is

B. Parting off
C. Weaker than a job made by casting or machining
E. Stronger than a job made by casting or machining
Answer» E. Stronger than a job made by casting or machining
43.

In metal cutting operations shear angle is defined as the angle

A. Made by the plane of shear with the direction of tool travel
B. Made by the shear plane with the tool axis
C. Made by shear plane with the central plane of work piece
D. None of the above
E. Wood
Answer» A. Made by the plane of shear with the direction of tool travel
44.

In which of the following machining process thermoelectric energy is used for machining operations?

A. Ion beam machining
B. Electro discharge maching
C. Laser beam machining
D. Electro beam machining
E. All of the above
Answer» E. All of the above
45.

A shim is

A. A surface on which bearings are fitted
B. A treatment given to a surface to prevent rusting
C. A kind of shrink fit
D. A thin piece of sheet metal used between mating parts to provide the proper distance
E. A dull corner on a shaft
Answer» D. A thin piece of sheet metal used between mating parts to provide the proper distance
46.

For the measurement of pressure of liquids at high temperature using pressure gauge

A. Gauge is heated to the temperature to be measured
B. Necessary thermodynamic calculations are made
C. Necessary correction factory is applied
D. A siphon filled with liquid is used to protect the Bourdon tube
E. Pressure gauge is never used in such cases
Answer» D. A siphon filled with liquid is used to protect the Bourdon tube
47.

Work holding faces of a bench vice are

B. Grooved
C. Parting off
D. Serrated
E. Smooth
Answer» D. Serrated
48.

Balometers are used for the measurement of

A. Temperature input
B. Thermal radiation
C. Electrical input
D. Optical input
E. Pneumatic input
Answer» B. Thermal radiation
49.

A steady rest is used for

A. Long jobs
B. Irregular jobs
C. Large diameter jobs
D. Threading jobs
E. All of the above
Answer» A. Long jobs
50.

If the rake angle on a HSS lathe tool is 25 degrees the materials being machined is

A. Cast iron
B. Aluminium
C. Mild steel
D. Carbon steel
E. High speed steel
Answer» B. Aluminium

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