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640+ Unconventional Machine Process (UMP) Solved MCQs

These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .

601.

How much amount of energy is consumed in Electro chemical machining?

A. very small
B. small
C. medium
D. large
Answer» D. large
Explanation: very huge amount of energy is required for ecm, which is nearly 100 times required for turning or drilling of steel.
602.

How are material removal rates of ECM, when compared to that of conventional methods?

A. slower
B. faster
C. same
D. none of the mentioned
Answer» A. slower
Explanation: in ecm, rates of material removal are slow compared to conventional methods.
603.

State whether the following statement is true or false regarding the limitations of ECM. “In ECM, cleaning and oiling of work piece need not be done after machining.”

A. true
B. false
Answer» B. false
Explanation: work piece needs to be cleaned and oiled just after the machining is done.
604.

Which of the following are the limitations of electro chemical machining?

A. removal of hydrogen
B. handling the electrolyte
C. energy consumption
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: removal of hydrogen, handling and containing the electrolyte and energy consumption are some of the limitations of ecm.
605.

State whether the following statement is true or false regarding the limitations of ECM. “In electrochemical machining, duplicating the tool is easier.”

A. true
B. false
Answer» B. false
Explanation: duplication of tool is difficult in ecm, since it has side machining effects.
606.

Electro chemical machining process cannot produce which of the following mentioned below?

A. drilled holes
B. deburred edges
C. sharp edges
D. all of the mentioned
Answer» C. sharp edges
Explanation: electro chemical machining cannot produce sharp internal or external edges.
607.

Pumping of electrolyte through the narrow gaps causes, which type of forces on tool and work piece?

A. large
B. small
C. negligible
D. no force
Answer» A. large
Explanation: electrolyte pumping through the narrow gaps gives rise to a large amount of forces on tool and work pieces
608.

In this type of machining, machining forces are controlled by which of the following fields?

A. magnetic field
B. electric field
C. radiative field
D. none of the mentioned
Answer» A. magnetic field
Explanation: in this machining, the magnetic field controls all the major forces of machining.
609.

Which of the following type of tools, are required for magnetic field assisted polishing?

A. rigid tools
B. expensive tools
C. magnetic tools
D. ultra precession tools
Answer» C. magnetic tools
Explanation: magnetic field assisted polishing requires only magnetic machining elements, for the purpose of machining.
610.

Which of the following is not a magnetic field assisted machining process?

A. electro-plating process
B. magnetic abrasive finishing
C. magnetic float polishing
D. all of the mentioned
Answer» A. electro-plating process
Explanation: there are only two types of magnetic field assisted polishing: magnetic abrasive machining and magnetic float polishing.
611.

In the advanced machining processes, what is the full form of MAF?

A. magnet automated finishing
B. magnetic abrasive finishing
C. magnet assisted floating
D. magnetic association for floating
Answer» B. magnetic abrasive finishing
Explanation: in advanced machining processes, full form of maf is magnetic abrasive finishing.
612.

In Magnetic abrasive finishing, which of the following particles do not contribute to the material removal?

A. abrasive particles
B. magnetic particles
C. non-magnetic particles
D. all of the mentioned
Answer» C. non-magnetic particles
Explanation: material is removed by colloidal dispersion of the magnetic particles in abrasive particles.
613.

Which of the following motions are opted, in order to carry on with the Magnetic abrasive finishing?

A. rotary motion
B. oscillatory motion
C. vibratory motion
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the motions mentioned above, are needed for machining parts in maf.
614.

Magnetic Abrasive finishing is used for which of the following application/s?

A. surface finishing
B. cutting
C. drilling
D. boring
Answer» A. surface finishing
Explanation: magnetic abrasive finishing is a process, which is opted for finishing of parts that are already machined on the other machines.
615.

Which is the place, where Magnetic field assisted polishing was invented?

A. the united states of america
B. the united arab emirates
C. union of soviet socialist republics
D. japan
Answer» A. the united states of america
Explanation: magnetic field assisted polishing was invented in the united states of america.
616.

Which of the following processes cannot be machined using Magnetic abrasive finishing?

A. surface finishing
B. surface polishing
C. hole drilling
D. none of the mentioned
Answer» C. hole drilling
Explanation: holes drilling is one of the processes that cannot be done using magnetic abrasive finishing
617.

Which of the following components, come under machining system of Magnetic Abrasive finishing?

A. rotatory spindle
B. oscillating magnets
C. holding chuck
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: the components, which are mentioned above come under machining system of magnetic abrasive finishing.
618.

Which of the following materials can be machined using Magnetic Abrasive finishing?

A. alloy steels
B. ceramic materials
C. iron materials
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: magnetic abrasive finishing is a process which is used for different materials, magnetic and nonmagnetic.
619.

State whether the following statement is true or false about Magnetic abrasive finishing. “Vibratory motion that is axial, is introduced in the magnetic field by the oscillation of magnetic poles.”

A. true
B. false
Answer» A. true
Explanation: axially vibrating motion is required for machining in maf.
620.

Which of the following material/s is/are used to hold the abrasives, in MAF?

A. nonmagnetic materials
B. ferro magnetic materials
C. ceramic materials
D. none of the mentioned
Answer» B. ferro magnetic materials
Explanation: ferro magnetic materials hold the abrasives in order to remove material through finishing.
621.

What is the other name of ferromagnetic material used for holding the abrasives in MAF?

A. magnetic abrasive conglomerate
B. magnetic abrasive holder
C. magnetic abrasive container
D. magnetic abrasive ampule
Answer» A. magnetic abrasive conglomerate
Explanation: ferro magnetic material is also called as magnetic abrasive conglomerate.
622.

What are the sizes magnetic abrasive conglomerates required in the machining system of MAF?

A. 1 – 10 microns
B. 20 – 50 microns
C. 50 – 100 microns
D. 100 – 200 microns
Answer» C. 50 – 100 microns
Explanation: the sizes of magnetic abrasive conglomerates range between 50 – 100 microns.
623.

What are the size ranges of the abrasives used in Magnetic abrasive finishing?

A. 0.1 to 1 microns
B. 1 to 10 microns
C. 10 to 100 microns
D. 100 to 1000 microns
Answer» B. 1 to 10 microns
Explanation: the size of abrasives used for finishing range between 1 to 10 microns.
624.

Which of the following are commonly used magnetic materials in finishing process?

A. iron and iron oxides
B. nickel and cobalt
C. steel and stainless steel
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the materials mentioned above, are commonly used magnetic materials.
625.

Which of the following are commonly used abrasive materials in finishing process of MAF?

A. silicon carbide
B. aluminium oxide
C. cubic boron nitride
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the materials mentioned above, are used as abrasives in magnetic abrasive finishing process.
626.

Which of the following materials combine to form the magnetic abrasive brush in MAF?

A. work piece
B. magnetic and abrasive particles
C. magnets
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the materials mentioned above, combine to form the magnetic abrasive brush.
627.

In order to achieve uniform circulation of abrasives, the magnetic abrasives are undergone through which of the following?

A. stirring
B. oscillation
C. vibration
D. all of the mentioned
Answer» A. stirring
Explanation: to achieve uniform circulation of abrasives, the abrasives are undergone thorough stirring.
628.

Magnetic lines of force flows on which part of the work piece material?

A. through the work piece
B. over the surface
C. above the work piece
D. below the work piece
Answer» A. through the work piece
Explanation: magnetic lines of force flow through the work piece.
629.

What is the limit of the roller speed used in MAF?

A. up to 0.5 m/s
B. up to 1.3 m/s
C. up to 2.6 m/s
D. up to 3.3 m/s
Answer» B. up to 1.3 m/s
Explanation: roller speed used can be up to 1.3 m/s.
630.

In which direction, oscillatory motion of magnets are carried out?

A. axial to work piece
B. perpendicular to work piece
C. inclined to work piece
D. none of the mentioned
Answer» A. axial to work piece
Explanation: axial oscillation motion of magnets takes with respect to work piece.
631.

Which of the following surface defects are removed using Magnetic abrasive finishing?

A. scratches
B. hard spots
C. lay lines and tool marks
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the surface defects mentioned above, can be removed using magnetic abrasive finishing.
632.

What is the value of the limited depth to which form errors, tapers, looping can be corrected?

A. 10 microns
B. 20 microns
C. 30 microns
D. 40 microns
Answer» B. 20 microns
Explanation: form errors, tapers, looping etc.., can be corrected up to a limited depth of 20 microns.
633.

State whether the following statement is true or false about magnetic abrasive finishing. “Increasing the magnetic flux density raises the rate of material removal in finishing.”

A. true
B. false
Answer» A. true
Explanation: in maf, as the magnetic flux density increases, material removal rate increases.
634.

Which of the following factors, does material removal rate depend on?

A. magnetic flux density
B. working clearance
C. work piece material
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the factors mentioned above, are responsible for change in material removal rate.
635.

Which of the following factors does not affect the magnetic abrasive conglomerates in MAF?

A. abrasive type
B. abrasive size
C. work piece material
D. volume fraction
Answer» C. work piece material
Explanation: in magnetic abrasive finishing, work piece material has no effect on magnetic abrasive conglomerates.
636.

State whether the following statement is true or false about Magnetic abrasive finishing. “Higher rates of material removal are obtained, with an increase in amplitude and frequency.”

A. true
B. false
Answer» A. true
Explanation: as the amplitude and frequency increases, the rate of material removal increases
637.

Which of the following applications where MAF is used?

A. finishing of inner surfaces
B. polishing of balls and rollers
C. chamfering and deburring of gears
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the applications mentioned above can be fulfilled using maf.
638.

Diamond abrasives used for finishing operation results in which type of surface defects?

A. deep pits
B. surface scratches
C. micro cracks
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the defects mentioned above occur, when we use diamond abrasives for material removal.
639.

Which of the following conditions is/are not suitable for finishing of ceramic balls?

A. controlled force
B. large abrasive sizes
C. small abrasive sizes
D. less harder abrasives
Answer» B. large abrasive sizes
Explanation: for a better finish, controlled force, fine and less hard abrasives are required.
640.

In MAF, ceramic balls and the bearing rollers are placed in between which components?

A. abrasives and float
B. drive shaft and float
C. float and magnets
D. magnets and abrasives
Answer» B. drive shaft and float
Explanation: ceramic balls are placed in between drive shaft and float.
641.

Polishing in Magnetic abrasive finishing is done, by which action of material removal?

A. mechanical abrasion
B. mechanical erosion
C. chemical corrosion
D. material vaporization
Answer» A. mechanical abrasion
Explanation: abrasives are used for the polishing and finishing operations of the parts, in magnetic abrasive finishing.
642.

For obtaining a better finish using Magnetic abrasive finishing, tubes are rotated at which speeds?

A. very low
B. low
C. medium
D. very high
Answer» D. very high
Explanation: to obtain a better finish in magnetic abrasive finishing, tubes are rotated at very high speeds.
643.

Which of the following is an advantage of MAF over Electrolytic finishing?

A. disposing of electrolyte
B. cost effective
C. more flexible
D. more accuracy
Answer» A. disposing of electrolyte
Explanation: in maf, the problem of disposing electrolyte as in case of electrolytic finishing is not present.
644.

State whether the following statement is true or false about Magnetic abrasive finishing. “Mirror finishing, removed burrs with lowering the accuracy of the shape are achieved by MAF.”

A. true
B. false
Answer» B. false
Explanation: removed burrs without lowering the accuracy are obtained using maf.
645.

What are the other applications where Magnetic abrasive finishing can be used?

A. removal of oxide layers
B. removal of protective coatings
C. chamfering
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the processes mentioned above can be done using magnetic abrasive finishing

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