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640+ Unconventional Machine Process (UMP) Solved MCQs

These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .

351.

Which of the following properties of material affect the quality of holes obtained?

A. reflectivity
B. absorption coefficient
C. thermal conductivity
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: quality of holes depend on reflectivity, absorption coefficient, thermal conductivity, density, specific heat, and latent heat of material.
352.

What range of powers are used for cutting through steel?

A. 1 to 20 w
B. 20 to 100 w
C. 200 to 1000 w
D. 1 to 20 kw
Answer» C. 200 to 1000 w
Explanation: the power ranges from 200 w to 1 kw for cutting through steel.
353.

Which gas jet assisted process is suitable for most of the metals?

A. oxygen gas
B. nitrogen gas
C. helium gas
D. all of the mentioned
Answer» A. oxygen gas
Explanation: oxygen-jet assistance is used for most metals, as the gas liberates additional energy by the exothermal chemical reactions.
354.

What happens to the cutting speed with an increase in the work piece?

A. increases
B. decreases
C. enhances
D. remains same
Answer» B. decreases
Explanation: the cutting speed of the process of drilling decreases with an increase in the thickness of the work piece material.
355.

What is the full form of LBT in the processes of LBM?

A. laser beam tempering
B. laser beam templating
C. laser beam texturing
D. laser beam tinning
Answer» C. laser beam texturing
Explanation: full form of lbt is laser beam texturing which is an application of laser beam machining.
356.

Depth and the crater size depends on which of them below?

A. energy of beam
B. dwell time of beam
C. energy & dwell time of beam
D. none of the mentioned
Answer» C. energy & dwell time of beam
Explanation: depth and the crater size depend on the energy and the dwell time of beam.
357.

Where are the textured surfaces used that are obtained in LBT?

A. mould makings
B. bearings
C. printer roll manufacturing
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: textured surfaces obtained in lbt are widely used in mold making, bearings and printer roll manufacturing.
358.

The roll is                    and the laser beam is moved                  along the roll.

A. stationary, axially
B. stationary, perpendicularly
C. rotated, axially
D. rotated, perpendicularly
Answer» C. rotated, axially
Explanation: in texturing process of lbt, the roll is rotated and laser is moved axially along the roll.
359.

State whether the following statement is true regarding the texturing in LBT. “In LBT, hardness of the material is a limitation to the process.”

A. true
B. false
Answer» B. false
Explanation: in laser beam texturing, hardness of material is not a limitation to the process
360.

Which of the following are the other applications of LBM?

A. dressing of grinding wheels
B. scribing
C. micromachining
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: dressing of grinding wheels, scribing, micromachining, controlled fracturing are some of the other applications of laser beam machining.
361.

How the grooves in grinding wheels are produced using laser?

A. evaporation
B. damage of composite
C. evaporation & damage of composite
D. none of the mentioned
Answer» C. evaporation & damage of composite
Explanation: grooves on the grinding wheels are produced due to evaporation and damage of the composite wheel material.
362.

Work piece tilting depends on which of the following factors?

A. incident power
B. beam speed
C. groove direction
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: work piece tilting depends on the incident power, beam speed, groove direction, and optical absorption coefficient of the material.
363.

Lasers of which type are used for modification of electronic components?

A. high power
B. small spot size
C. short pulse length
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: lasers of high power density, small spot size and short pulse length are useful devices for modification of electronic components.
364.

Material removal rates which are about mg/pulse produces which type of holes?

A. shallow
B. deep
C. very deep
D. all of the mentioned
Answer» A. shallow
Explanation: in lbm, material removal at the rate of milligrams per pulse produces shallow holes in the material.
365.

Which of the following materials can be easily separated by laser scribing?

A. silicon
B. glass
C. ceramic
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: brittle materials such as silicon, glass and ceramics may be effectively shaped or separated by laser scribing.
366.

Which type of holes can be drilled using Nd-YAG laser?

A. small holes
B. large holes
C. small & large holes
D. none of the mentioned
Answer» C. small & large holes
Explanation: nd-yag laser can be used for drilling small holes as well as large holes by trepanning process.
367.

Which type of laser can be used for direct drilling or percussion?

A. ruby laser
B. nd-yag laser
C. ruby & nd-yag laser
D. none of the mentioned
Answer» C. ruby & nd-yag laser
Explanation: both ruby and nd-yag laser can be used for direct (percussion) drilling purpose.
368.

Which of the following lasers is used for cutting thick materials in LBM?

A. co2 + gas assisted
B. co2 only
C. nd-yag
D. ruby
Answer» A. co2 + gas assisted
Explanation: co2 + gas assisted laser is used for cutting thicker materials in laser beam machining process.
369.

Which of the following lasers is used for slitting of thin metallic materials in LBM?

A. co2 + gas assisted
B. co2 only
C. nd-yag
D. ruby
Answer» C. nd-yag
Explanation: nd-yag laser is used for slitting of thin metallic materials in laser beam machining process.
370.

Which of the following lasers is used for slitting of thin plastic materials in LBM?

A. co2 + gas assisted
B. co2 only
C. nd-yag
D. ruby
Answer» B. co2 only
Explanation: co2 laser is used for slitting of thin plastic materials in laser beam machining process.
371.

Which of the following lasers is used for organics and non-metallic materials in LBM?

A. co2 + gas assisted
B. pulsed co2
C. nd-yag
D. ruby
Answer» B. pulsed co2
Explanation: pulsed co2 laser is used for organics and non-metallic materials in laser beam machining process.
372.

Which of the following lasers is used for ceramic materials in LBM?

A. pulsed co2
B. nd-yag
C. pulsed co2 & nd-yag
D. none of the mentioned
Answer» C. pulsed co2 & nd-yag
Explanation: both pulsed co2 and nd-yag lasers can be used for ceramic materials in lbm
373.

Which of the following is not an advantage of LBM?

A. rapid machining
B. low operating cost
C. high equipment cost
D. no tool wear
Answer» C. high equipment cost
Explanation: rapid machining, low operating cost and no tool wear are some of the advantages of laser beam machining.
374.

Which of the following systems is used for locating the hole accurately for alignment?

A. mechanical control system
B. optical laser system
C. measurement system
D. alignment system
Answer» B. optical laser system
Explanation: holes can be accurately located using optical laser system for alignment in laser beam machining.
375.

Very                      holes with a                  aspect ratio can be produced using Laser beam machining.

A. small, small
B. small, large
C. large, small
D. large, large
Answer» B. small, large
Explanation: in laser beam machining, very small holes with large aspect ratios can be produced.
376.

How are the machining times in Laser beam machining?

A. very slow machining times
B. slow machining times
C. moderate machining times
D. fast machining times
Answer» D. fast machining times
Explanation: machining is very much rapid and the setup times are economical in laser beam machining.
377.

How is the operating cost of the machines used in Laser beam machining?

A. low
B. moderate
C. high
D. very high
Answer» A. low
Explanation: the operating cost of the machines in lbm is low but the equipment cost itself is of high cost.
378.

How much amount of tapers are occurred in Laser drilled holes?

A. no taper
B. negligible amount of taper
C. some amount
D. none of the mentioned
Answer» C. some amount
Explanation: tapers are generally occurred in the direct drilling of holes using laser beam machining.
379.

State whether the following statement regarding Laser beam machining is true or false. “In LBM, a blind hole of precise depth is easy to achieve.”

A. true
B. false
Answer» B. false
Explanation: a blind hole of precise is difficult to achieve in laser beam machining.
380.

What is the maximum depth up to which holes can be drilled using LBM?

A. 10 mm
B. 30 mm
C. 50 mm
D. 70 mm
Answer» C. 50 mm
Explanation: the thickness of the material that can be laser drilled is restricted to 50 mm.
381.

What is to be done to the adherent material which are found at exit holes?

A. shape them
B. leave away
C. remove them
D. flatten them view answer
Answer» C. remove them
Explanation: adherent material found at the exit of holes has to be removed in lbm
382.

What is the full form of PBM in the advanced machining processes?

A. plasma beam manufacturing
B. plasma beam machining
C. plasma blast manufacturing
D. plasma blast machining
Answer» B. plasma beam machining
Explanation: the full form of pbm in the advanced machining processes is plasma beam machining.
383.

PBM is the only process which works faster in                  steel than                    steel.

A. stainless, mild
B. mild, stainless
C. remains same all
D. all of the mentioned
Answer» A. stainless, mild
Explanation: pbm is the only fabrication process which works faster in stainless steels compared to mild steels.
384.

What is the value of velocity of plasma jet in Plasma beam machining?

A. 100 m/sec
B. 300 m/sec
C. 400 m/sec
D. 500 m/sec
Answer» D. 500 m/sec
Explanation: the value of the velocity of the plasma jet in plasma beam machining is about 500 m/sec.
385.

What is the value of material removal rate in Plasma Beam Machining process?

A. 50 cm3/min
B. 100 cm3/min
C. 150 cm3/min
D. 200 cm3/min
Answer» C. 150 cm3/min
Explanation: the values of the material removal rates in plasma beam machining will be nearly 150 cm3/min.
386.

What is the value of specific energy used in Plasma beam machining process?

A. 100 w/(cm3-min)
B. 200 w/(cm3-min)
C. 300 w/(cm3-min)
D. 400 w/(cm3-min)
Answer» A. 100 w/(cm3-min)
Explanation: the value of the specific energy used in plasma beam machining process is about 100 w/(cm3-min).
387.

What is the value of the current used in PBM process?

A. up to 200 a
B. up to 400 a
C. up to 600 a
D. up to 800 a
Answer» C. up to 600 a
Explanation: the value of the current used in pbm will be up to 600 a.
388.

What is the maximum value of the thickness used in PBM process?

A. 100 mm
B. 200 mm
C. 300 mm
D. 400 mm
Answer» B. 200 mm
Explanation: the maximum value of the thickness used in the plasma beam machining process is about 200 mm.
389.

Which of the following are the different shielded plasmas used in PBM?

A. gas-shielded plasma
B. water-shielded plasma
C. gas-shielded & water-shielded plasma
D. none of the mentioned
Answer» C. gas-shielded & water-shielded plasma
Explanation: both gas-shielded plasma and water shielded plasma are used in the plasma beam machining process
390.

Material removal rates depend on which of the following factors?

A. work piece material
B. type of cutting
C. shielding gases
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: material removal rates in pbm depend on work piece material, type of cutting and the shielding gas.
391.

A low power factors indicates                      energy required and                      removal rates.

A. low, low
B. low, high
C. high, low
D. high, high
Answer» B. low, high
Explanation: a low power factor in plasma beam machining indicates low energy required and high material removal rates.
392.

What happens to the machining speed if the thickness of material is increased in PBM?

A. decreases
B. increases
C. enhanced
D. remains same
Answer» A. decreases
Explanation: machining speed in plasma beam machining reduces with an increase in the thickness of the work piece material.
393.

What is the machining speed required for machining of 12mm thick plate with 220 kW energy?

A. 1000 mm/min
B. 1500 mm/min
C. 2000 mm/min
D. 2500mm/min
Answer» D. 2500mm/min
Explanation: machining speed required for cutting 12-mm thick plate with 220 kw power is about 2500 mm/min.
394.

The cut edge of the material tends to be                      than the base metal in PBM.

A. smoother
B. harder
C. same as
D. none of the mentioned
Answer» B. harder
Explanation: the cut edge of material in pbm tends to be harder than the base metal.
395.

How much thickness of cracks may arise beyond HAZ due to rapid cooling?

A. 1.6 mm
B. 2.6 mm
C. 3.6 mm
D. 4.6 mm
Answer» A. 1.6 mm
Explanation: the cracks due to rapid cooling in pbm may extend beyond haz to a thickness of 1.6 mm.
396.

What are the values of tolerances obtained by using PBM?

A. ± 0.6 mm
B. ± 1.6 mm
C. ± 2.6 mm
D. ± 3.6 mm
Answer» B. ± 1.6 mm
Explanation: the values of the tolerances obtained by using plasma beam machining will be about ± 1.6 mm.
397.

What is the maximum thickness of the walls of tube machined using plasma arc?

A. 10 mm
B. 30 mm
C. 50 mm
D. 70 mm
Answer» C. 50 mm
Explanation: the maximum thickness of the wall tubes that can be produced using pbm is about 50 mm.
398.

Which of the following are the advantages of PBM?

A. no chemical
B. less harmful
C. operates cleanly
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: main advantages of plasma bema machining are no complicated chemical analysis, less harmful and no harmful exposure and it operates cleanly.
399.

Which of the following chemicals are used in PBM?

A. harmful chlorinated fluorocarbons
B. acid cleaning chemicals
C. dissolvable solvent chemicals
D. none of the mentioned
Answer» D. none of the mentioned
Explanation: plasma beam machining uses no harmful chlorinated fluorocarbons, acid cleaning chemicals or any dissolvable solvents.
400.

How much amount of energy is required for machining using PBM?

A. low
B. moderate
C. high
D. very high
Answer» A. low
Explanation: the cost for operating the jobs in plasma beam machining is less and also less energy is required for operating the machine in pbm.

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