McqMate
These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .
| 101. |
Abrasive flow value in Abrasive water jet machining will range between which of the following values? |
| A. | 0.01 – 0.1 kg/min |
| B. | 0.1 – 1.0 kg/min |
| C. | 1.0 – 10 kg/min |
| D. | 10 – 100 kg/min |
| Answer» B. 0.1 – 1.0 kg/min | |
| Explanation: in awjm, abrasive flow ranges between 0.1 – 1.0 kg/min. | |
| 102. |
Of the following values, between which values traverse speed will range? |
| A. | 0.1 to 5 m/min |
| B. | 5 to 100 m/min |
| C. | 100 to 500 m/min |
| D. | 500 to 1000 m/min |
| Answer» B. 5 to 100 m/min | |
| Explanation: value of traverse speed ranges between 5 to 100 m/min. | |
| 103. |
Depth of cut values in Abrasive water jet machining ranges between which values? |
| A. | 0.01 to 2 mm |
| B. | 2 to 250 mm |
| C. | 300 to 500 mm |
| D. | 650 to 900 mm |
| Answer» B. 2 to 250 mm | |
| Explanation: the value of depth of cut in awjm ranges between 2 to 250 mm. | |
| 104. |
Who discovered USM? |
| A. | balamuth |
| B. | paul o flawer |
| C. | turing |
| D. | steve john |
| Answer» A. balamuth | |
| Explanation: balamuth was the scientist, who discovered ultrasonic machining. | |
| 105. |
What is the full form of USM in advanced machining process? |
| A. | ultrasound manufacturing |
| B. | ultrasonic machining |
| C. | uv spectrum manufacturing |
| D. | ultra sonar machining |
| Answer» B. ultrasonic machining | |
| Explanation: full form of usm in advanced machining processes, is ultrasonic machining. | |
| 106. |
USM removes materials using the tool. |
| A. | perpendicularly rotating |
| B. | perpendicularly oscillating |
| C. | axially oscillating |
| D. | inclined oscillating |
| Answer» C. axially oscillating | |
| Explanation: material is removed using axial oscillating tool. | |
| 107. |
Which is softer material in USM? |
| A. | tool |
| B. | work piece |
| C. | tool & work piece |
| D. | none of the mentioned |
| Answer» A. tool | |
| Explanation: tool is softer than work piece in usm. | |
| 108. |
Frequency of tool’s oscillation in USM ranges between |
| A. | 5-10 khz |
| B. | 10-15 khz |
| C. | 18-20 khz |
| D. | 25-50 khz |
| Answer» C. 18-20 khz | |
| Explanation: frequency used in usm is between 18 – 20 khz. | |
| 109. |
The machining system of USM contains which of the following components? |
| A. | magnetostrictor |
| B. | concentrator |
| C. | tools and slurry |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: in machining system of usm, the above mentioned components have to be present. | |
| 110. |
In Ultrasonic Machining, Magnetostrictor is energized at ultrasonic frequency. |
| A. | true |
| B. | false |
| Answer» A. true | |
| Explanation: to oscillate, magnetostrictor must be energized to ultrasonic frequency in usm. | |
| 111. |
Of the following scientists, who discovered magnetostrictor effect? |
| A. | balamuth |
| B. | steve o flawer |
| C. | joule |
| D. | turing |
| Answer» C. joule | |
| Explanation: this effect was discovered by joule in 1874 at manchester. | |
| 112. |
In Ultrasonic Machining, magnetostrictor converts magnetic energy into which type of energy? |
| A. | mechanical energy |
| B. | electrical energy |
| C. | thermal energy |
| D. | none of the mentioned |
| Answer» A. mechanical energy | |
| Explanation: oscillation of magnetostrictor takes place by converting magnetic energy to mechanical energy. | |
| 113. |
In USM, tool tips must have low resistance and fatigue strength. |
| A. | true |
| B. | false |
| Answer» B. false | |
| Explanation: in usm, tool tips should must have high wear resistance and fatigue strength. | |
| 114. |
At what rate slurry is pumped through nozzle in USM? |
| A. | 10 l/min |
| B. | 25 l/min |
| C. | 50 l/min |
| D. | 75 l/min |
| Answer» B. 25 l/min | |
| Explanation: slurry is pumped through nozzle at the rate of 25 l/min, l- litres. | |
| 115. |
By which of the following means, material is removed in USM? |
| A. | mechanical abrasion |
| B. | microchipping |
| C. | cavitation |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: in ultrasonic machining, material is removed by any of the above means. | |
| 116. |
In the following mechanisms, which one is dominant in material removal? |
| A. | hammering |
| B. | cavitation |
| C. | microchipping |
| D. | none of the mentioned |
| Answer» A. hammering | |
| Explanation: hammering is dominant mechanism in material removal of usm. | |
| 117. |
When machining porous material, which type of mechanism is introduces? |
| A. | abrasion |
| B. | erosion |
| C. | corrosion |
| D. | vaporization |
| Answer» B. erosion | |
| Explanation: material removal of porous material takes place by erosion. | |
| 118. |
The rate of material removal depends on which of the following features? |
| A. | frequency |
| B. | static pressure |
| C. | machining area |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: material removal rate depends on all the above mentioned factors. | |
| 119. |
The machinability of USM depends on brittleness criterion. |
| A. | true |
| B. | false |
| Answer» A. true | |
| Explanation: both machinability and mrr depends on brittleness of material. b) false | |
| 120. |
Which of the following are the features of tool affecting MRR in USM? |
| A. | hardness |
| B. | wearability |
| C. | accuracy |
| D. | mounting |
| Answer» D. mounting | |
| Explanation: different features of tool also affect the material removal in usm. | |
| 121. |
What happens to MRR with increase in tool amplitude? |
| A. | increases |
| B. | decreases |
| C. | remains same |
| D. | none of the mentioned |
| Answer» A. increases | |
| Explanation: as amplitude of the tool increases, rate of material removal increases. | |
| 122. |
The vibration amplitude determines, which parameter of the abrasive particles? |
| A. | force |
| B. | torque |
| C. | velocity |
| D. | pressure |
| Answer» C. velocity | |
| Explanation: amplitude determines the velocity of abrasive particles between tool and work piece. | |
| 123. |
If splashing occurs, it will result in an increase of material removal rate in USM. |
| A. | true |
| B. | false |
| Answer» B. false | |
| Explanation: splashing occurs if amplitude is very high which in turn decreases the material removal rate. | |
| 124. |
As the vibration frequency increases, what happens to material removal rate? |
| A. | decreases |
| B. | increases |
| C. | increase and then decrease |
| D. | decrease and then increase |
| Answer» C. increase and then decrease | |
| Explanation: up to a certain limit of vibration frequency, mrr increases and after that it decreases. | |
| 125. |
Which of the following can be used as an abrasive carrying medium? |
| A. | water |
| B. | benzene |
| C. | glycerol |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: any of the above liquids can be used as abrasive carrying medium. | |
| 126. |
If there is an increase in viscosity of slurry, what happens to MRR? |
| A. | increases |
| B. | decreases |
| C. | remains same |
| D. | none of the mentioned |
| Answer» B. decreases | |
| Explanation: as viscosity is increased, material removal rate is decreased. | |
| 127. |
How much percent of the abrasives are recommended in general for abrasive medium? |
| A. | 10 – 15 % |
| B. | 15 – 20 % |
| C. | 25 – 30 % |
| D. | 30 – 35 % |
| Answer» D. 30 – 35 % | |
| Explanation: in practice, volumetric concentration of abrasives used range between 30 – 35 | |
| 128. |
Machining rate can be affected by the ratio of hardness of tool to that of hardness of work piece. |
| A. | true |
| B. | false |
| Answer» A. true | |
| Explanation: in usm, machining rate increases as the mentioned ratio decreases and vice-versa. | |
| 129. |
As the tool area increases, what happens to MRR? |
| A. | decreases |
| B. | increases |
| C. | remains same |
| D. | none of the mentioned |
| Answer» A. decreases | |
| Explanation: an increase in tool area distributes grains over the work piece, which reduces the machining rate. | |
| 130. |
When the static pressure of the feed is increases, what happens to MRR? |
| A. | increases |
| B. | decreases |
| C. | increase up to a limiting condition |
| D. | decrease up to a limiting condition |
| Answer» C. increase up to a limiting condition | |
| Explanation: as static feed pressure increases, mrr increases up to a limiting condition and then no further increase takes place. | |
| 131. |
Which of the following distribution factors, does not affect the machining parts? |
| A. | side wear of tool |
| B. | abrasive wear |
| C. | accurate feed |
| D. | form error of tool |
| Answer» C. accurate feed | |
| Explanation: inaccurate feed is the factor that affects the accuracy of machining parts. | |
| 132. |
Which one of the following factors affects the accuracy of parts? |
| A. | steady abrasive flow |
| B. | accurate feed |
| C. | unsteady abrasive flow |
| D. | ultrasonic frequency |
| Answer» C. unsteady abrasive flow | |
| Explanation: unsteady and uneven abrasive flow affects the dimensional accuracy. | |
| 133. |
While machining W4C and glass, tool over cut size when compared to mean grain size is? |
| A. | two times greater |
| B. | two times smaller |
| C. | three times greater |
| D. | three times smaller |
| Answer» A. two times greater | |
| Explanation: tool over cut size is 2 or 4 times greater than mean grain size. | |
| 134. |
While machining B4C, tool over cut size when compared to mean grain size is? |
| A. | two times greater |
| B. | two times smaller |
| C. | three times greater |
| D. | three times smaller |
| Answer» C. three times greater | |
| Explanation: tool over cut is 3 times greater than mean grain size while machining b4c. | |
| 135. |
Conicity resulting after machining by Ultrasonic Machining can be reduced by? |
| A. | direct injection of slurry |
| B. | tools having negative taper |
| C. | high static pressure |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: conicity can be reduced by above means and also by using wear resistant tools, finer abrasive particles etc. | |
| 136. |
Which of the following factors affect the surface finish of machined parts in Ultrasonic Machining? |
| A. | amplitude |
| B. | material |
| C. | tool surface |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: the above factors influence the surface quality of the machined parts in ultrasonic machining very significantly. | |
| 137. |
When the viscosity of liquid carrier is increased, the surface quality of the parts? |
| A. | increased |
| B. | decreased |
| C. | remained same |
| D. | none of the mentioned |
| Answer» C. remained same | |
| Explanation: as the viscosity of the liquid carriers reduces we can obtain smoother surfaces. | |
| 138. |
Ultrasonic Machining can be used for which of the following processes and applications? |
| A. | drilling |
| B. | sinking and contouring |
| C. | polishing |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: ultrasonic machining can be used for drilling holes, sinking, contouring and many more wide variety of applications. | |
| 139. |
Drilling in Ultrasonic Machining is done, by which motion of the tool? |
| A. | only rotation |
| B. | only oscillation |
| C. | oscillation and rotation |
| D. | none of the mentioned |
| Answer» C. oscillation and rotation | |
| Explanation: the process, which uses usm for drilling, is known as rotary ultrasonic machining (rum). | |
| 140. |
In which of the following materials, Rotary Ultrasonic Machining can be used to drill holes through them? |
| A. | glass |
| B. | alumina |
| C. | ferrite |
| D. | all of the mentioned |
| Answer» D. all of the mentioned | |
| Explanation: rotary ultrasonic machining can be used to drill holes in the above mentioned materials. | |
| 141. |
On which of the following features of cavity, will the penetration depth depend on? |
| A. | depth |
| B. | diameter |
| C. | size |
| D. | all of the mentioned. |
| Answer» D. all of the mentioned. | |
| Explanation: penetration rate depends on cavity’s depth and size of the cavity i.e.., area and volume, which can be determined by diameter. | |
| 142. |
What is the value of depth in Ultrasonic sinking, after which, material removal becomes difficult? |
| A. | 1 to 2 mm |
| B. | 2 to 5 mm |
| C. | 5 to 7 mm |
| D. | 7 to 10 mm |
| Answer» C. 5 to 7 mm | |
| Explanation: after a depth of 5 to 7 mm, in usm sinking, material removal becomes very difficult. | |
| 143. |
In production of EDM electrodes, typical ultrasonic speeds, in graphite ranges between? |
| A. | 0.01 – 0.10 cm/min |
| B. | 0.10 – 0.25 cm/min |
| C. | 0.25 – 0.40 cm/min |
| D. | 0.40 – 1.40 cm/min |
| Answer» D. 0.40 – 1.40 cm/min | |
| Explanation: typical ultrasonic speeds used are between 0.4 – 1.4 cm/min, used in producing edm electrodes. | |
| 144. |
How much is the value of surface finished, achieved using Ultrasonic Polishing? |
| A. | 0.1 μm |
| B. | 0.3 μm |
| C. | 0.5 μm |
| D. | 0.7 μm |
| Answer» B. 0.3 μm | |
| Explanation: using ultrasonic polishing, very low values of surface finish can be obtained, which may be very low as 0.3 μm. | |
| 145. |
In Micro-Ultrasonic Machining, which of the following component vibrates? |
| A. | tool |
| B. | work piece |
| C. | feed pipe |
| D. | all of the mentioned |
| Answer» B. work piece | |
| Explanation: unlike the normal ultrasonic machining, micro-usm utilizes the work piece’s vibration and the rotation of the tool. | |
| 146. |
In Micro-USM, using WC tool, what is the value of diameter can be achieved? |
| A. | 1 μm |
| B. | 3 μm |
| C. | 5 μm |
| D. | 7 μm |
| Answer» C. 5 μm | |
| Explanation: diameter value up to 5 μm can be achieved, using micro-ultrasonic machining on glass, silicon and quartz materials. | |
| 147. |
In advanced machining processes, what is the full form of EDM? |
| A. | electro discharge machining |
| B. | electro discharge manufacturing |
| C. | electrical dimensioning machining |
| D. | electrode dimensions manufacturing |
| Answer» A. electro discharge machining | |
| Explanation: full form of edm in advanced machining processes is, electrodischarge machining. | |
| 148. |
Machining speeds have gone up to how many times after the invention of EDM? |
| A. | ten |
| B. | twenty |
| C. | thirty |
| D. | fifty |
| Answer» B. twenty | |
| Explanation: machining speeds have gone up to 20 times after the invention of edm. | |
| 149. |
After invention of EDM, surface finish have improved by how much factor? |
| A. | 10 |
| B. | 15 |
| C. | 20 |
| D. | 25 |
| Answer» B. 15 | |
| Explanation: surface finish have been improved by a factor of 15 after the invention of edm. | |
| 150. |
Cavities with, which of the following factors can be produced using Electro discharge machining? |
| A. | thin walls |
| B. | fine features |
| C. | thin walls & fine features |
| D. | none of the mentioned |
| Answer» C. thin walls & fine features | |
| Explanation: cavities with thin walls and fine features can be machined using edm. | |
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