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640+ Unconventional Machine Process (UMP) Solved MCQs

These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .

51.

What is the frequency of mixing chamber, consisting of gas and abrasives?

A. 10 hz
B. 30 hz
C. 50 hz
D. 70 hz
Answer» C. 50 hz
Explanation: mixing chamber consisting of carrier gas and the abrasive grains, vibrates at a frequency of 50 hz.
52.

What are the processes where Abrasive jet machining can be used?

A. cleaning
B. cutting
C. deburring
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: abrasive jet machining can be used for deburring, cutting, cleaning and for many other heavy duty applications.
53.

In machining system of AJM, which of the following controls the relative motion between work piece and nozzle?

A. cam drives
B. pantographs
C. trace mechanisms
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: relative motion in abrasive jet machining can be controlled by the above mentioned means.
54.

Masks, which are used to confine the jet stream location on work piece are made of, which type of materials?

A. copper
B. glass
C. rubber
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: masks can be made of any of the above-mentioned materials.
55.

In AJM, what is the mechanism of removal of material from the work piece?

A. corrosion
B. abrasion
C. electron transfer
D. vaporization
Answer» B. abrasion
Explanation: in abrasive jet machining, the removal of material takes places by mechanical abrasion, using abrasive grains.
56.

In AJM, abrasive jet from the nozzle follows, which type of path for a short distance?

A. parallel
B. inclined
C. perpendicular
D. none of the mentioned
Answer» A. parallel
Explanation: abrasive particles follow a parallel path for short distance and then flare outward.
57.

Which of the following components, influence the material removal rate in Abrasive jet machining?

A. nozzle
B. carrier gas
C. abrasive grains
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the components mentioned above, influence the rate of material removal, directly or indirectly.
58.

In the following properties of nozzle, which of them does not influence the MRR?

A. size
B. wear
C. outside temperature
D. distance from work piece
Answer» C. outside temperature
Explanation: the outside temperature of nozzle has no influence on the material removal rate.
59.

In the following properties of abrasive grains, which of them changes rate of material removal?

A. size
B. strength
C. shape
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: the above mentioned properties of abrasive grains influence the material removal rate.
60.

As the abrasive flow rate increases, what happens to the volumetric removal rate?

A. increases
B. decreases
C. increase and then decrease
D. decrease and then increase
Answer» C. increase and then decrease
Explanation: in ajm, volumetric removal rate increases up to a level and then decreases.
61.

What is the value of abrasive grain flow rate in Abrasive jet machining?

A. 0.1 – 2 g/min
B. 3 – 20 g/min
C. 30 – 56 g/min
D. 68 – 85 g/min
Answer» B. 3 – 20 g/min
Explanation: abrasive grain flow rate is between 3 – 20 g/min, in ajm.
62.

What is the value of carrier gas flow rate in Abrasive jet machining?

A. 6 l/min
B. 17 l/min
C. 28 l/min
D. 39 l/min
Answer» C. 28 l/min
Explanation: in abrasive jet machining, the flow rate of abrasive carrier gas is around 28 l/min.
63.

Which of the following material/s cannot be used for making of nozzle in Abrasive jet machining?

A. tungsten carbide
B. steel alloy
C. sapphire
D. synthetic sapphire
Answer» B. steel alloy
Explanation: nozzle in abrasive jet machining is made up of sapphire or wc.
64.

What is the life of Tungsten carbide material nozzle?

A. 1 – 8 hrs
B. 2 – 5 hrs
C. 10 – 15 hrs
D. 25 – 40 hrs
Answer» C. 10 – 15 hrs
Explanation: nozzle made up of wc material has a life period which range between 10 – 15 hrs.
65.

In AJM, what is the life of synthetic sapphire material nozzle?

A. 100 hrs
B. 300 hrs
C. 500 hrs
D. 700 hrs
Answer» B. 300 hrs
Explanation: nozzle made up of synthetic sapphire material has a life period which is about 300 hrs.
66.

05 mm.

A. 0.01 – 0.10 µm
B. 0.15 – 1.5 µm
C. 2.0 – 5.0 µm
D. 7.0 – 10.0 µm
Answer» B. 0.15 – 1.5 µm
Explanation: surface roughness value in ajm varies between 0.15 – 1.5 µm, depending on grain size.
67.

Which of the following, are the processes and applications in which Abrasive jet machining can be applied?

A. drilling
B. cutting
C. deburring
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: abrasive jet machining can be used for cutting, drilling, deburring and cleaning processes.
68.

Using abrasive jet machining, wire cleaning and insulation stripping take place without affecting the conductor.

A. true
B. false
Answer» A. true
Explanation: without affecting the conductor, both stripping and cleaning are done, by using abrasive jet machining.
69.

In Abrasive jet machining, intricate shapes and holes are machined on which type of materials?

A. brittle
B. thin
C. difficult to machine
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: abrasive jet machining is used to machine, intricate shapes and holes in brittle, thin and difficult to machine materials.
70.

State whether the following statement is true or false, about Abrasive jet machining. “Using Abrasive jet machining, micro deburring of hypodermic needles can take place.”

A. true
B. false
Answer» A. true
Explanation: abrasive jet machining can be used for micro deburring of hypodermic needles.
71.

What are the type of materials that can be machined using Abrasive jet machining?

A. glass
B. sapphire
C. quartz
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: in abrasive jet machining, the above mentioned materials can be machined, which are heat sensitive and brittle.
72.

What is the amount of material utilizes when we machine parts using Abrasive jet machining?

A. very low
B. low
C. medium
D. high
Answer» D. high
Explanation: in abrasive jet machining, material utilization is very high since it removes material by using abrasives.
73.

After how much time tool has to be changed in AJM?

A. 1 hr
B. 2 hrs
C. 5 hrs
D. no tool change required
Answer» D. no tool change required
Explanation: in abrasive jet machining, tool changes are not required.
74.

By using Abrasive jet machining, how much amount of hardening does the materials experience?

A. no hardening
B. very less hardening
C. average hardening
D. high hardening
Answer» A. no hardening
Explanation: in abrasive jet machining, hardening is not experienced by the machined materials.
75.

Which type of materials cannot be machined using Abrasive jet machining?

A. soft materials
B. hard materials
C. difficult to machine materials
D. none of the mentioned
Answer» A. soft materials
Explanation: soft materials such as candy bars, thin softwood etc.., cannot be machined using ajm.
76.

Which of the following materials in Abrasive jet machining can be a health hazard?

A. abrasive grains
B. air carrier
C. silica dust
D. none of the mentioned
Answer» C. silica dust
Explanation: silica dust, that occurs after machining can be a health hazard in ajm.
77.

In AJM, air filters are used to remove which of the following?

A. moisture
B. oil
C. other dust particles
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: before machining, air has to be filtered to remove dust, moisture and oil in the machining system.
78.

In advanced machining processes, what is the full form of AWJM?

A. automated water jet machining
B. automated water jet manufacturing
C. abrasive water jet machining
D. abrasive water jet manufacturing
Answer» C. abrasive water jet machining
Explanation: full form of awjm is abrasive water jet machining.
79.

What are all the types of materials, which can be machined using AWJM?

A. glass
B. ceramics
C. concrete
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: hard to cut materials, which are mentioned above, can be machined using abrasive water jet machining.
80.

When compared to the conventional machining, how much times faster, is the Abrasive water jet machining?

A. 5 times
B. 10 times
C. 15 times
D. 20 times
Answer» B. 10 times
Explanation: abrasive water jet machining is 10 times faster than the conventional machining.
81.

What is the percentage of the abrasives and water in the mixture?

A. 20% water and 80% abrasives
B. 80% water and 20% abrasives
C. 30% water and 70% abrasives
D. 70% water and 30% abrasives
Answer» D. 70% water and 30% abrasives
Explanation: abrasive mixture consists of 70 percent water and 30 percent abrasives.
82.

What are the materials used for abrasives in Abrasive water jet machining?

A. sic
B. corundum
C. glass beads
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all of the materials mentioned above can be used for making abrasives in abrasive water jet machining.
83.

In the machining system of AWJM, which one accelerates the abrasives to remove material?

A. water only
B. water jet stream
C. feeder
D. none of the mentioned
Answer» B. water jet stream
Explanation: water jet stream accelerates abrasives but not the water only, to remove material.
84.

The introduction of compressed air to the water jet enhances the deburring action.

A. true
B. false
Answer» A. true
Explanation: compressed air increases the pressure energy of the jet stream, which enhances the material removal rate.
85.

What is the grain size of abrasive particles, which are often used for Abrasive water jet machining?

A. 0.01 – 0.50 µm
B. 10 – 150 µm
C. 200 – 500 µm
D. 500 – 1000 µm
Answer» B. 10 – 150 µm
Explanation: grain size of the abrasive particles range between 10 – 150 µm in abrasive water jet machining.
86.

How is the material removed in Abrasive water jet machining?

A. vaporization
B. electron transfer
C. corrosion
D. erosion
Answer» D. erosion
Explanation: in abrasive water jet machining, material removal takes place by the erosion of the work piece material using abrasives accelerated by jet stream.
87.

Which of the following is not the feed mechanism of the abrasives in AWJM?

A. side feed
B. cross feed
C. central feed
D. all of the mentioned
Answer» B. cross feed
Explanation: only side feed and central feed are used in abrasive water jet machining.
88.

In Abrasive water jet machining, how are the abrasives fed into the water jet stream?

A. suspension
B. injection
C. all of the mentioned
D. none of the mentioned
Answer» C. all of the mentioned
Explanation: abrasives are fed into the water jet stream through suspension or injection.
89.

What is the use of delivery system in the machining system of AWJM?

A. to deliver colloidal solution
B. to pump water
C. to fed abrasives
D. none of the mentioned
Answer» B. to pump water
Explanation: in abrasive water jet machining, water delivery system is used.
90.

Of the following components, which one does not come under the machining system of AWJM?

A. water delivery system
B. transducer
C. cutting nozzles
D. mixing chambers
Answer» B. transducer
Explanation: transducer is the component which does not come under the machining system of awjm.
91.

In Abrasive water jet machining, intensifier is used to deliver which type of pressure?

A. very low pressure
B. low pressure
C. medium pressure
D. high pressure
Answer» D. high pressure
Explanation: in awjm, intensifier is used to deliver high pressure water using pistons with it.
92.

In mixing chamber of AWJM, which of the following are mixed?

A. abrasives and colloidal solution
B. abrasives and water jet
C. colloidal and water jet
D. none of the mentioned
Answer» B. abrasives and water jet
Explanation: in mixing chamber, abrasives and water jet stream are mixed.
93.

Of the following, which one is a type of suspension in AWJM?

A. direct pumping
B. indirect pumping
C. bypass pumping
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: there are three different types of suspension awj formed by indirect, direct and bypass pumping.
94.

In machining system of AWJM, mixing chamber is immediately followed by which of the following component?

A. focusing tube
B. cutting nozzle
C. intensifier
D. water delivery
Answer» A. focusing tube
Explanation: in abrasive water jet machining, mixing chamber is immediately followed by the focusing tube.
95.

Which of the following energies are absorbed using the catchers in Abrasive water jet machining?

A. pressure energy
B. kinetic energy of abrasives
C. residual energy
D. all of the mentioned
Answer» C. residual energy
Explanation: in awjm, catchers are used to absorb the residual energy.
96.

Which of the following are different types of catchers used in AWJM?

A. water basin type
B. submerged steel balls type
C. tib2 type
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: the above mentioned types are the types of catchers used in awjm.
97.

Which of the following is not a process parameter of Abrasive water jet machining?

A. frequency of vibration
B. orifice diameter
C. pressure
D. stand-off distance
Answer» A. frequency of vibration
Explanation: frequency of the vibrations does not belong to the parameters of abrasive water jet machining.
98.

Which of the following come under the process parameters of the Abrasive water jet machining?

A. abrasive size
B. machine impact angle
C. traverse speed
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the parameters mentioned above come under abrasive water jet machining
99.

10 – 0.30 mm.

A. 1000 – 1500 bar
B. 1500 – 2500 bar
C. 2500 – 4000 bar
D. 4000 – 10000 bar
Answer» C. 2500 – 4000 bar
Explanation: in abrasive water jet machining, pressure value will range between 2500 – 4000 bar.
100.

Surface roughness depends on which of the following parameters in Abrasive water jet machining?

A. work piece material
B. grit size
C. abrasive type
D. all of the mentioned
Answer» D. all of the mentioned
Explanation: all the parameters mentioned above, are responsible for variation in surface roughness.

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