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990+ Non Destructive Testing and Evaluation Solved MCQs

These multiple-choice questions (MCQs) are designed to enhance your knowledge and understanding in the following areas: Mechanical Engineering .

Chapters

Chapter: Magnetic Particle Testing Level 2
401.

Prods are being used to magnetize a weld area. When dry powder is dusted on the surface, it is observed that there is no mobility of the particles. What is the most probable reason for this observation?

A. The magnetizing current is not high enough
B. The flux density is too low
C. DC is being used
D. All of the above are possible reasons
Answer» D. All of the above are possible reasons
402.

The current from portable high amperage units can be applied to the object using:

A. Prods
B. Cable coils
C. Pre-wrapped coils
D. All of the above
Answer» D. All of the above
403.

How can parts be tested to determine if they have been adequately demagnetized?

A. By bringing a suspended paper clip near the middle of the part
B. By using a small horseshoe permanent magnet
C. By using a small magnetometer held at a corner of the part
D. By sprinkling some magnetic particles on the part
Answer» C. By using a small magnetometer held at a corner of the part
404.

The statement ‘magnetic particle testing can be applied to plated and painted parts’.

A. May be true depending upon the thickness of the coating
B. May be true if flux densities are increased to compensate for the coating thickness
C. Is true only for circular circumstances
D. Both (a) and (b)
Answer» A. May be true depending upon the thickness of the coating
405.

A group of indications, some sharp and some broad and fuzzy, were found on an area of a small forging. Demagnetization and re-inspection eliminated these indications. What was the probable cause?

A. Forging lap
B. Magnetic writing
C. Change in permeability
D. Subsurface variation
Answer» B. Magnetic writing
406.

Magnetic particle testing is most likely to find subsurface discontinuities in:

A. Soft steels with high permeability
B. Soft steels with low permeability
C. Hardened steels with low permeability
D. Hardened steels with high permeability
Answer» A. Soft steels with high permeability
407.

Which of the following is not an advantage of Magnetic Particle testing?

A. Fast and simple to perform
B. Can detect discontinuities filled with foreign material
C. Most reliable for finding surface cracks in all types of material
D. Works well through a thin coat of paint
Answer» C. Most reliable for finding surface cracks in all types of material
408.

The most effective NDT method for locating surface cracks in ferromagnetic materials is:

A. Ultrasonic testing
B. Radiographic testing
C. Magnetic particles testing
D. Liquid penetrant testing
Answer» C. Magnetic particles testing
409.

Opposition to establishment of a magnetic field in a test piece is called:

A. Reluctance
B. Retentivity
C. Permeability
D. Electromagnetism
Answer» A. Reluctance
410.

A leakage field is strongest when a discontinuity interrupts the magnetic flux lines at an angle of:

A. 0o
B. 45o
C. 90o
D. 180o
Answer» C. 90o
411.

A common rule of thumb to use for current required in circular magnetisation:

A. 1000 amps/25 mm of diameter
B. 1000 ampere-turns/25 mm of diameter
C. 1000 amps/25 mm of prod spacing
D. None of the above
Answer» A. 1000 amps/25 mm of diameter
412.

The formula, NI = 45000/(L/D), is used to calculate the proper magnetising current for:

A. Prod magnetisation
B. A head shot
C. A central conductor
D. Coil magnetization
Answer» D. Coil magnetization
413.

For direct contact magnetising methods, the magnetic field is oriented in what direction relative to the current direction?

A. Parallel
B. At 45o
C. At 90o
D. At 180o
Answer» C. At 90o
414.

For direct contact magnetising methods, current should be flowing in what direction relative to expected discontinuities?

A. Parallel
B. At 45o
C. At 90o
D. At 180o
Answer» A. Parallel
415.

What is the magnetic field strength at the surface of a 25 mm diameter bar as compared to that at the surface of a 50 mm diameter bar, each carrying 1000 amps of current?

A. Twice
B. One half
C. One quarter
D. Four times
Answer» A. Twice
416.

Demagnetization, ASTM E709-95 recommends a coil of ampere-turns:

A. 1000 to 3000
B. 3000 to 5000
C. 5000 to 10000
D. 10000 to 15000
Answer» C. 5000 to 10000
417.

According to ASTM E709-95 when dry particles are used magnetic particle testing shall not be performed on the surface of parts whose temperature exceeds:

A. 57ºC
B. 79ºC
C. 158ºC
D. 136ºC
Answer» A. 57ºC
418.

According to ASTM E709-95 in using prod technique, prod spacing shall not exceed:

A. 50 mm
B. 100 mm
C. 150 mm
D. 200 mm
Answer» D. 200 mm
419.

According to ASTM E709-95, the UV intensity shall not be less than:

A. 600 µW/cm2
B. 700 µW/cm2
C. 800 µW/cm2
D. 900 µW/cm2
Answer» C. 800 µW/cm2
420.

According to ASTM E709-95 in using prod technique on a 50 mm thickness plate with a prod spacing of 101 mm (4 inches), current shall be selected in the following range:

A. 300-450A
B. 400-500 A
C. 500-625A
D. 550-700 A
Answer» A. 300-450A
421.

According to ASMT E709-95 alternating current electromagnetic yokes should give a lifting force of at least:

A. 1.5 kg
B. 2.5 kg
C. 3.5 kg
D. 4.5 kg
Answer» D. 4.5 kg
422.

According to ASTM E709-95 direct current electromagnetic yokes should have a lifting force of at least:

A. 15 kg
B. 16 kg
C. 17 kg
D. 18 kg
Answer» D. 18 kg
423.

According to ASTM E709-95 the UV light shall be centred on (1 Å = 10-10m):

A. 3000Å
B. 3250 Å
C. 3400Å
D. 3650 Å
Answer» D. 3650 Å
424.

According to ASTM E709-95 when fluorescent particles are used, the UV light intensity shall be above:

A. 700 µW/cm2
B. 800 µW/cm2
C. 900 µW/cm2
D. 1000 µW/cm2
Answer» D. 1000 µW/cm2
425.

According to ASTM E709-95 when fluorescent particles are used, the bulb shall be warmed up prior to use for at least:

A. 1 min
B. 2 min
C. 3 min
D. 4 min
Answer» D. 4 min
426.

According to ASTM E709-95 with prod technique, the prods shall be tipped if the open circuit voltage is over:

A. 10 V
B. 15 V
C. 20 V
D. 25 V
Answer» D. 25 V
427.

According to ASME Section VIII, a linear indication is defined as an indication in which the length is equal to or greater than the width by a factor of:

A. 1
B. 2
C. 3
D. 4
Answer» C. 3
428.

According to ASTM E709-95 the viscosity limit (measured in centi Stokes) of the wet medium (conditioned water) should not exceed:

A. 1 cSt
B. 3 cSt
C. 6 cSt
D. 4 cSt
Answer» C. 6 cSt
429.

According to ASTM E709-95 when applying fluorescent magnetic particles technique, the operator shall be in darkness area at least......................prior to examination:

A. 2 min
B. 3 min
C. 4 min
D. 5 min
Answer» B. 3 min
430.

According to ASTM E709-95 the alkalinity of conditioned water shall not exceed:

A. 10.0 pH
B. 10.5 pH
C. 11.0 pH
D. 11.5 pH
Answer» B. 10.5 pH
431.

According to ASTM E709-95, with wet continuous magnetization technique, the duration of magnetization current is of the order of:

A. 0.5 sec
B. 1.0 sec
C. 1.5 sec
D. 2.0 sec
Answer» A. 0.5 sec
432.

According to ASTM E709-95 in using prods having a spacing of 19 mm (3/4 inches) and above, the magnetizing current shall be:

A. From 90 to 110 A/25 mm (1 inch)
B. From 100 to 125 A/25 mm (1 inch)
C. From 90 to 120 A/ 25 mm (1 inch)
D. From 100 to 200 A/25 mm (1 inch)
Answer» B. From 100 to 125 A/25 mm (1 inch)
433.

According to ASTM E709-95 powder shall be applied upon the part to be tested in such a manner that:

A. A light uniform coating is formed
B. In excess coating
C. All of the above
D. None of the above
Answer» A. A light uniform coating is formed
434.

According to ASTM E709-95 before turning off current and examination, dry powder in excess shall be:

A. Removed by a dry-air current
B. Kept in place
C. All of the above
D. None of the above
Answer» D. None of the above
435.

According to ASTM E709-95 demagnetization can be performed by:

A. Decreasing alternating current
B. Reversing direct current
C. All of the above
D. None of the above
Answer» C. All of the above
436.

According to ASTM E709-95, Table 3., alternating current electromagnetic yokes must have a lifting force of at least:

A. 3.0 kg (7 lb)
B. 3.5 kg (8 lb)
C. 4.0 kg (9 lb)
D. 4.5 kg (10 lb)
Answer» D. 4.5 kg (10 lb)
437.

According to ASTM E709-95, Table 3., direct current electromagnetic yokes must have a lifting force of at least:

A. 15 kg (33 lb)
B. 16 kg (36 lb)
C. 17 kg (38 lb)
D. 18 kg (40 lb)
Answer» D. 18 kg (40 lb)
438.

According to API, the acceptable particle concentration of wet particle solution for fluorescent particles is:

A. 0.1 to 0.4 mL by volume
B. 0.1 to 0.5 mL by volume
C. 0.1 to 0.6 mL by volume
D. 0.1 to 0.7 mL by volume
Answer» A. 0.1 to 0.4 mL by volume
439.

According to API, the particle concentration of wet particle solution must be checked:

A. Prior to each shift
B. Only after each shift
C. Only each week
D. Only each two weeks
Answer» A. Prior to each shift
440.

According to ASTM E709-95 and API, the UV intensity measured at a minimum of 38 cm (15 inches) at least shall not be less than:

A. 700 µW/cm2
B. 800 µW/cm2
C. 900 µW/cm2
D. 1000 µW/cm2
Answer» D. 1000 µW/cm2
441.

According to ASTME 709-95 and API, in order to eliminate all contaminants, an appropriate cleaning shall be performed on all the surfaces to be examined and on a minimum of adjacent material:

A. 25.4 mm (1 inch)
B. 31.7 mm (5/4 inches)
C. 38.1 mm (1.5 inches)
D. 44.5 mm (7/4 inches)
Answer» A. 25.4 mm (1 inch)
442.

According to ASTM E709-95 and API, the temperature of the dry particles can be usable up to:

A. 38ºC
B. 2000ºC
C. 49ºC
D. 315ºC
Answer» D. 315ºC
443.

According to ASTM E709-95 and API, the thickness of non conductive coatings will not exceed:

A. 1-10 mm
B. 2-5 mm
C. 0.02-0.05 mm
D. 0.001-0.004 mm
Answer» C. 0.02-0.05 mm
444.

According to ASTM E709-95 and API, relevant indications are produced by:

A. Greasy surfaces
B. Excessive background
C. Leakage fields
D. Rotating Eddy currents
Answer» C. Leakage fields
445.

According to ASTM E709-95 and API, when fluorescent particles are used, the UV bulb shall warm up prior to use for at least:

A. 1 minute
B. 2 minutes
C. 3 minutes
D. 5 minutes
Answer» D. 5 minutes
446.

According to AST M E709-95 and API, after removing magnetization of parts after examination, the residual magnetism shall not exceed (1 gauss = 0.0001 tesla):

A. 3 × 10-4T (3gauss)
B. 4 × 10-4T (4 gauss)
C. 6 × 10-4T (6gauss)
D. 8 × 10-4T (8 gauss)
Answer» A. 3 × 10-4T (3gauss)
447.

According to ASTM E709-95 and API, a linear indication is defined as an indication in which the length is equal to or greater than the width by a factor of:

A. 1
B. 2
C. 3
D. 4
Answer» C. 3
448.

According to API, a non- relevant indication is defined as an indication which in the major dimension is equal to, or less than:

A. 1.59 mm (1/16 inches)
B. 2.4 mm (3/32 inches)
C. 3.2 mm (1/18 inches)
D. 4 mm (5/32 inches)
Answer» A. 1.59 mm (1/16 inches)
Chapter: Radiographic Testing Level 1
449.

Which of the following types of intensifying screens are not used in industrial radiography?

A. Lead
B. Fluorescent
C. Silver halide
D. All of the above
Answer» C. Silver halide
450.

Betatrons are used to produce X rays in what range?

A. Several MeV
B. 50-500 keV
C. 500-1000keV
D. 0-50 keV
Answer» A. Several MeV

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